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Nylon Gear

Product Description
A nylon gear is a type of gear that is molded by injection or extrusion, made of nylon resin or powder. Nylon gears are mainly made of polyamide, polyamide resin, polyamide-imide and other materials. The structure of nylon gears can be spur or helical gears, designed and manufactured according to different application needs.
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Nylon gears have the following advantages over other gears:


1. Self-lubricating: Nylon gears contain lubricants inside, which can lubricate their own surfaces through the frictional heat generated by their own friction without adding additional lubricants, thereby reducing wear and friction.


2. Low noise: The friction coefficient of nylon gears is low, resulting in lower noise during operation.


3. Good wear resistance: nylon gears have excellent wear resistance, strong wear resistance, and the life can be as long as more than 10 years.


4. High bearing capacity: nylon gears have high carrying capacity and can withstand high load and impact force.

5.Lightweight: Nylon Gears are significantly lighter than metal gears, making them ideal for applications where weight reduction is important. The lightweight nature of nylon gears reduces the overall weight of the system, leading to improved efficiency and reduced energy consumption.


Technical Parameters

ParameterDescription
MateriaNylon 6/6
Module2 mm
Pressure angle20 degrees
Number of teeth32 teeth
Normal module2 mm
Axial module2 mm
Pitch diameter64 mm
Face width15 mm
Hub diameter30 mm
Bore diameter12 mm
Operating temperature range-40C to 120°C
Tensile strength80 MPa
Coefficient of friction0.3


Product Usage

Nylon gears have excellent self-lubrication, low friction coefficient and high strength characteristics, widely used in the transmission system of mechanical equipment, the following are the product uses of nylon gears:


Automotive industry: Nylon gears are widely used in the automotive industry, which can be used for transmission gearboxes, differentials, water pumps, electric telescopic roofs and other components.


Machinery manufacturing: Nylon gears are also a commonly used material in the machinery manufacturing industry, which can be used for transmission reducers, fans, water pumps, drilling machines and milling machines and other components.

Robotics and Automation: Nylon gears are widely used in robotics and automation systems. They are utilized in robotic arms, conveyor systems, pick-and-place machines, and other motion control applications. The low friction and wear resistance of nylon gears make them ideal for precise and smooth robotic movements.


Water treatment industry: nylon gears have good chemical resistance, in the field of water treatment, can be used to drive sewage pumps, sludge screw conveyors, water treatment equipment, etc.


Medical equipment: Nylon gears can be used in the transmission system of medical equipment, such as CT scanners, MRI instruments, etc., because they have good self-lubrication, which can reduce the impact of gears on the equipment environment and reduce noise.


Electronic equipment: Nylon gears are widely used in electronic equipment, such as printers, copiers, scanners, power tools and other components. In electronic devices, nylon gears are superior in durability and low noise.


In short, nylon gears have a wide range of applications, covering machinery manufacturing, automobile manufacturing, water treatment, medical equipment, electronic equipment and other fields. It has good self-lubrication, low coefficient of friction and high strength, which can improve the efficiency and reliability of the drivetrain.


Product Operation Guide

Here are some how-to guidelines for nylon gear products:


1. Cleaning before installation: Before installing nylon gears, you need to clean them by appropriate methods. The purpose of cleaning is to remove surface dirt and ensure that the tooth surface is smooth and smooth.


2. Proper lubrication: nylon gears have self-lubricating ability, so there is no need to add lubricant frequently. However, in the case of long-term operation or high-load transmission, it may be necessary to add the appropriate amount of lubricant to replenish it.


3. Reasonable installation: When installing nylon gears, attention should be paid to the installation direction, matching size and matching clearance between the gear and the shaft. In general, ensure that the tooth surface of the gear is consistent with the axial distance of the mating shaft.


4. Avoid overload: nylon gears have high strength and wear resistance, but it is still necessary to avoid overload and overload use during operation. Overloaded operation will cause gear failure and accelerate wear.


5. Regular inspection: regularly check the running status of nylon gears and pay attention to the wear of the tooth surface to ensure its long-term operation and stable work.


In short, when using nylon gears, it is necessary to use and maintain them in accordance with the above operating guidelines. Proper installation, lubrication and maintenance can extend the life of nylon gears to improve their efficiency and reliability.


Product Video



FAQ

Common problems and solutions of nylon gear

                                                                                     

1.What are the advantages of nylon gear over metal gear?                                                                       

Compared with metal gear, nylon gear has the advantages of good self-lubrication, low friction coefficient, low noise, low weight, and so on. At the same time, it also has lower cost and higher reliability than metal gear                                                                                                                              

2. Does nylon gear need to be lubricated?                                                                                                      

Nylon gear has excellent self lubrication, usually do not need to add additional lubricant but in the case of long time running or high load transmission, may need to add appropriate lubricant to supplement                                                                                                                                                

 3. Does nylon gear have long service life? 

The service life of nylon gear is related to the environmental load of its manufacturing materials, but generally speaking, the service life of nylon gear is long and easy to maintain


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