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Coupling Spur Gear

Product Description
Double Spur Gear is designed with precision-cut teeth on its outer circumference. The teeth are straight and parallel to the gear axis, resulting in efficient power transmission with minimal noise and backlash. The gears are typically made from high-quality materials such as steel or cast iron to ensure strength, durability, and resistance to wear.
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Coupling spur gears offer several advantages in mechanical power transmission applications:


1 .High efficiency: Spur gears are highly efficient, with low energy losses due to their straight, parallel teeth meshing.


2 .Easy maintenance: Coupling spur gears are easy to assemble and disassemble for maintenance or repair purposes.


3 .Low noise: The tooth profile of a spur gear produces less vibration and noise than other types of gears, making them suitable for use in applications where quiet operation is important.


4 .Versatility: Gear couplings can accommodate misalignment between two shafts, angular and parallel offset, making them versatile in various industrial applications.


5 .High torque transmission: Coupling spur gears can transmit high torque loads reliably, making them suitable for heavy-duty applications.


6 .Compact design: Coupling spur gears have a compact design, which makes them ideal for applications where space is limited.


Overall, coupling spur gears are a reliable and efficient method of transmitting power between two shafts in a wide range of industrial applications.


Technical Parameters

ParameterDescription
Number of teeth40
Diametric pitch6
Pressure angle20 degrees
Face width25 mm
Bore diameter20 mm
Hub diameter50 mm
MaterialSteel
Tolerance classAGMA Class 9
Backlash0.1 mm


Product Usage

Coupling spur gears are commonly used to transmit power and motion between two parallel shafts in a wide range of industrial applications. Some common scenarios where coupling spur gears may be used include:


1.Power transmission in industrial machinery such as conveyor systems, pumps, and compressors.


2 .Motion transfer in automotive and aerospace applications such as transmissions and gearboxes.


3 .Robotics and automation equipment where precise control of movement is required.


4 .Medical equipment for precise control of instruments and tools.


5 .Printing presses and paper converting machinery for accurate synchronization of components.


6 .Wind turbines and other renewable energy generation systems for power transmission from the rotor to the generator.


Product Operation Guide

Here are some general guidelines for operating coupling spur gears:


1 .Make sure the gears are properly aligned: Misalignment can cause premature wear and damage to the gears. Proper alignment ensures that the teeth mesh correctly and evenly distribute the load.


2 .Lubricate the gears regularly: Adequate lubrication helps reduce friction and wear between the gear teeth. Check the manufacturer's recommendations for lubrication type, amount, and frequency.


3 .Avoid shock loads: Spur gears are susceptible to shock loads, which can cause sudden, excessive forces that can damage the gears. Take care to avoid impact loading during operation.


4 .Monitor for signs of wear and damage: Regular inspection of the gears can help detect any signs of wear or damage before they become more severe. Look for pitting, cracking, chipping, or other visible signs of wear.


5 .Replace worn or damaged gears: If there is significant wear or damage to the gears, it is best to replace them as soon as possible to prevent further damage to the system.


6 .Follow proper installation and maintenance procedures: Proper installation and regular maintenance can extend the life of the gears and ensure they operate reliably. Follow the manufacturer's recommendations and guidelines for installation, maintenance, and repair.


Product Video



FAQ

Here are some frequently asked questions about coupling spur gears:    

                                   

1 .How do I determine the size of a coupling spur gear?

A: To determine the size of a coupling spur gear, you will need to consider factors such as the number of teeth, pitch diameter, and face width. Consult the manufacturer's specifications or use online gear calculators to help with sizing.


2 .What materials are coupling spur gears typically made from?

A: Coupling spur gears can be made from a variety of materials, including steel, brass, bronze, and plastic, depending on the application requirements.


3 .How often should coupling spur gears be lubricated?

A: The frequency of lubrication depends on various factors, such as the operating conditions, load, and speed. It is recommended to follow the manufacturer's recommendations for lubrication type, amount, and frequency.


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