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Triple-row sprockets offer several advantages over other types of sprockets, especially in heavy-duty applications. Here are some of the key advantages:
Increased load capacity: The three rows of teeth provide a larger surface area for engagement with the chain, allowing for higher torque transmission and increased load capacity. This makes triple-row sprockets suitable for applications with heavy loads or high torque requirements.
Enhanced durability: The multiple rows of teeth distribute the load more evenly across the sprocket, reducing wear and extending the sprocket's lifespan. This increased durability is particularly beneficial in demanding environments or applications with frequent use.
Improved power transmission: The additional teeth engagement in triple-row sprockets ensures a more secure and efficient power transmission. This results in smoother operation, reduced slippage, and improved overall performance of the system.
Versatility: Triple-row sprockets are available in various sizes, configurations, and materials to accommodate different chain types and specific application requirements. This versatility allows for customization and compatibility with a wide range of industrial machinery and power transmission systems.
Redundancy: In case of damage or wear on one row of teeth, the other two rows can still provide functional engagement with the chain, ensuring uninterrupted operation. This redundancy feature enhances the reliability and safety of the system.
Overall, triple-row sprockets offer increased load capacity, enhanced durability, improved power transmission, versatility, and redundancy, making them a preferred choice in heavy-duty applications that require robust and reliable performance.
In short, the three-row sprocket adopts high-quality parts, precision manufacturing technology and excellent design, which can efficiently and stably complete various transmission needs, and is a stable and reliable mechanical transmission device. The product can withstand high load, high speed, high transmission accuracy. Small size, light weight, stable and reliable function, is one of the excellent devices in the field of mechanical transmission.
Technical Parameters
| Specification | Value |
| Chain Size | ANSI 80-3 |
| Teeth Count | 36 |
| Bore Size (inches) | 2" |
| Keyway Size | 1/2" x 1/4” |
| Material | Cast lron |
| Hub Configuration | D Style |
| Pitch Diameter (inches) | 17.24" |
| Maximum Bore Depth (inches) | 2.375" |
| Outside Diameter (inches) | 16.38" |
| Overall Length (inches) | 3.91" |
| Weight (lbs) | 57.44 |
Product Usage
Three-row sprockets are widely used in heavy-duty and high-speed transmission machinery and equipment, and the main applications include:
Industrial machinery: Triple-row sprockets are often used in industrial machinery such as conveyors, material handling equipment, and heavy-duty machinery. They provide reliable power transmission in applications that involve high loads, such as mining, construction, and manufacturing.
Agricultural equipment: In agricultural machinery like combines, harvesters, and tractors, triple-row sprockets are used to transmit power from the engine to various components, such as the wheels, belts, or chains. They are designed to withstand the demanding conditions of agricultural operations.
Mining equipment: Mining operations involve heavy machinery and equipment that require robust power transmission. Triple-row sprockets are used in mining conveyors, crushers, and other equipment that handle large loads and operate in harsh environments.
Power transmission systems: Triple-row sprockets are utilized in power transmission systems that involve chains or belts. They are commonly found in applications such as pumps, generators, compressors, and industrial drives, where reliable and efficient power transmission is crucial.
Material handling systems: Triple-row sprockets are employed in material handling systems like overhead conveyors, bucket elevators, and cranes. These systems often handle heavy loads and require durable sprockets for smooth and efficient operation.
In short, the three-row sprocket has high transmission efficiency and stability, high load carrying capacity, is widely used in heavy-duty and high-speed transmission mechanisms and various other applications, and plays a very important role in industrial production.
Product Operation Guide
The operating guidelines for the three-row sprockets are as follows:
Pre-installation inspection: Before installing the three-row sprocket, the gears, chains and other parts of the sprocket need to be carefully inspected to ensure that they are intact. At the same time, the matching between the sprocket and other drivetrain components is checked to ensure the operation after installation.
Mounting position and orientation: The three-row sprocket should be mounted in the correct position and orientation to avoid deviation or deflection. Installation needs to be carried out according to the characteristics of the device, and appropriate tools should be used to secure the sprocket to the correct position.
Fastening screws: After installing the three rows of sprockets, the fastening screws need to be adjusted to ensure the adhesion between the chain and gear. The screws need to be adjusted according to the specifications and recommended torque values.
Lubricant selection: In order to reduce the friction between sprockets and gears, it is necessary to select the appropriate lubricant and replace it regularly during operation. When selecting lubricants, factors such as the operating environment, load and temperature of the equipment need to be considered.
Maintenance: Three-row sprockets require regular maintenance such as cleaning, lubrication and inspection. Regularly check the sprocket for deformation, cracks and other problems, and replace and repair it in time.
FAQ
1. What should I do if the three-row sprocket is inefficient when transmitting power?
A: If there is a phenomenon of low energy efficiency, which may be caused by chain wear or sprocket damage, the parts should be inspected and replaced in time.
2. What should I do if the three rows of sprockets are loose?
A: If the chain is loose, the length of the chain should be appropriately shortened to generate appropriate tension to ensure that the chain is in normal condition. Note that the chain must be calibrated to avoid wear.
3. How to detect the chain strength of the three-row sprocket?
A: Whether the chain strength meets the requirements can be detected by testing the tensile strength of the chain, usually using a tensile machine for testing, or using instruments such as a grating micrometer for testing.
4: What are the advantages of using triple-row sprockets over single or double-row sprockets?
A: Triple-row sprockets offer increased load capacity, enhanced durability, improved power transmission, versatility, and redundancy. The three rows of teeth provide a larger surface area for engagement with the chain, resulting in higher torque transmission and increased load capacity. The multiple rows also distribute the load more evenly, reducing wear and extending the sprocket's lifespan. Additionally, the additional teeth engagement ensures a more secure and efficient power transmission, resulting in smoother operation and reduced slippage.
5: Are triple-row sprockets compatible with all types of chains?
A: Triple-row sprockets are designed to be compatible with specific chain types and sizes. It is crucial to ensure that the sprocket is matched correctly with the chain to ensure proper engagement and performance. Consult the manufacturer's guidelines or specifications to determine the compatibility of the sprocket with the specific chain type.
6: Can triple-row sprockets be used in high-speed applications?
A: Triple-row sprockets can be used in high-speed applications, but the specific design and material selection should be considered. Higher speeds can generate increased centrifugal forces and heat, which may affect the performance and durability of the sprocket. It is important to consult the manufacturer's recommendations and guidelines for the maximum speed limits of the specific triple-row sprocket being used.
7: How often should triple-row sprockets be inspected and maintained?
A: Regular inspection and maintenance are essential for optimal performance and longevity of triple-row sprockets. The frequency of inspection and maintenance can vary depending on factors such as the operating conditions, load, and usage intensity. It is recommended to follow the manufacturer's guidelines for inspection intervals and maintenance tasks, which may include lubrication, cleaning, and checking for wear or damage.
8: Can triple-row sprockets be repaired if damaged?
A: In most cases, if a triple-row sprocket is significantly damaged or worn, it is recommended to replace it rather than attempting repairs. Repairing a sprocket may compromise its integrity and performance, leading to potential safety risks or further damage. It is best to consult the manufacturer or a professional technician for guidance on whether a sprocket can be repaired or if replacement is necessary.
Triple-row sprockets offer several advantages over other types of sprockets, especially in heavy-duty applications. Here are some of the key advantages:
Increased load capacity: The three rows of teeth provide a larger surface area for engagement with the chain, allowing for higher torque transmission and increased load capacity. This makes triple-row sprockets suitable for applications with heavy loads or high torque requirements.
Enhanced durability: The multiple rows of teeth distribute the load more evenly across the sprocket, reducing wear and extending the sprocket's lifespan. This increased durability is particularly beneficial in demanding environments or applications with frequent use.
Improved power transmission: The additional teeth engagement in triple-row sprockets ensures a more secure and efficient power transmission. This results in smoother operation, reduced slippage, and improved overall performance of the system.
Versatility: Triple-row sprockets are available in various sizes, configurations, and materials to accommodate different chain types and specific application requirements. This versatility allows for customization and compatibility with a wide range of industrial machinery and power transmission systems.
Redundancy: In case of damage or wear on one row of teeth, the other two rows can still provide functional engagement with the chain, ensuring uninterrupted operation. This redundancy feature enhances the reliability and safety of the system.
Overall, triple-row sprockets offer increased load capacity, enhanced durability, improved power transmission, versatility, and redundancy, making them a preferred choice in heavy-duty applications that require robust and reliable performance.
In short, the three-row sprocket adopts high-quality parts, precision manufacturing technology and excellent design, which can efficiently and stably complete various transmission needs, and is a stable and reliable mechanical transmission device. The product can withstand high load, high speed, high transmission accuracy. Small size, light weight, stable and reliable function, is one of the excellent devices in the field of mechanical transmission.
Technical Parameters
| Specification | Value |
| Chain Size | ANSI 80-3 |
| Teeth Count | 36 |
| Bore Size (inches) | 2" |
| Keyway Size | 1/2" x 1/4” |
| Material | Cast lron |
| Hub Configuration | D Style |
| Pitch Diameter (inches) | 17.24" |
| Maximum Bore Depth (inches) | 2.375" |
| Outside Diameter (inches) | 16.38" |
| Overall Length (inches) | 3.91" |
| Weight (lbs) | 57.44 |
Product Usage
Three-row sprockets are widely used in heavy-duty and high-speed transmission machinery and equipment, and the main applications include:
Industrial machinery: Triple-row sprockets are often used in industrial machinery such as conveyors, material handling equipment, and heavy-duty machinery. They provide reliable power transmission in applications that involve high loads, such as mining, construction, and manufacturing.
Agricultural equipment: In agricultural machinery like combines, harvesters, and tractors, triple-row sprockets are used to transmit power from the engine to various components, such as the wheels, belts, or chains. They are designed to withstand the demanding conditions of agricultural operations.
Mining equipment: Mining operations involve heavy machinery and equipment that require robust power transmission. Triple-row sprockets are used in mining conveyors, crushers, and other equipment that handle large loads and operate in harsh environments.
Power transmission systems: Triple-row sprockets are utilized in power transmission systems that involve chains or belts. They are commonly found in applications such as pumps, generators, compressors, and industrial drives, where reliable and efficient power transmission is crucial.
Material handling systems: Triple-row sprockets are employed in material handling systems like overhead conveyors, bucket elevators, and cranes. These systems often handle heavy loads and require durable sprockets for smooth and efficient operation.
In short, the three-row sprocket has high transmission efficiency and stability, high load carrying capacity, is widely used in heavy-duty and high-speed transmission mechanisms and various other applications, and plays a very important role in industrial production.
Product Operation Guide
The operating guidelines for the three-row sprockets are as follows:
Pre-installation inspection: Before installing the three-row sprocket, the gears, chains and other parts of the sprocket need to be carefully inspected to ensure that they are intact. At the same time, the matching between the sprocket and other drivetrain components is checked to ensure the operation after installation.
Mounting position and orientation: The three-row sprocket should be mounted in the correct position and orientation to avoid deviation or deflection. Installation needs to be carried out according to the characteristics of the device, and appropriate tools should be used to secure the sprocket to the correct position.
Fastening screws: After installing the three rows of sprockets, the fastening screws need to be adjusted to ensure the adhesion between the chain and gear. The screws need to be adjusted according to the specifications and recommended torque values.
Lubricant selection: In order to reduce the friction between sprockets and gears, it is necessary to select the appropriate lubricant and replace it regularly during operation. When selecting lubricants, factors such as the operating environment, load and temperature of the equipment need to be considered.
Maintenance: Three-row sprockets require regular maintenance such as cleaning, lubrication and inspection. Regularly check the sprocket for deformation, cracks and other problems, and replace and repair it in time.
FAQ
1. What should I do if the three-row sprocket is inefficient when transmitting power?
A: If there is a phenomenon of low energy efficiency, which may be caused by chain wear or sprocket damage, the parts should be inspected and replaced in time.
2. What should I do if the three rows of sprockets are loose?
A: If the chain is loose, the length of the chain should be appropriately shortened to generate appropriate tension to ensure that the chain is in normal condition. Note that the chain must be calibrated to avoid wear.
3. How to detect the chain strength of the three-row sprocket?
A: Whether the chain strength meets the requirements can be detected by testing the tensile strength of the chain, usually using a tensile machine for testing, or using instruments such as a grating micrometer for testing.
4: What are the advantages of using triple-row sprockets over single or double-row sprockets?
A: Triple-row sprockets offer increased load capacity, enhanced durability, improved power transmission, versatility, and redundancy. The three rows of teeth provide a larger surface area for engagement with the chain, resulting in higher torque transmission and increased load capacity. The multiple rows also distribute the load more evenly, reducing wear and extending the sprocket's lifespan. Additionally, the additional teeth engagement ensures a more secure and efficient power transmission, resulting in smoother operation and reduced slippage.
5: Are triple-row sprockets compatible with all types of chains?
A: Triple-row sprockets are designed to be compatible with specific chain types and sizes. It is crucial to ensure that the sprocket is matched correctly with the chain to ensure proper engagement and performance. Consult the manufacturer's guidelines or specifications to determine the compatibility of the sprocket with the specific chain type.
6: Can triple-row sprockets be used in high-speed applications?
A: Triple-row sprockets can be used in high-speed applications, but the specific design and material selection should be considered. Higher speeds can generate increased centrifugal forces and heat, which may affect the performance and durability of the sprocket. It is important to consult the manufacturer's recommendations and guidelines for the maximum speed limits of the specific triple-row sprocket being used.
7: How often should triple-row sprockets be inspected and maintained?
A: Regular inspection and maintenance are essential for optimal performance and longevity of triple-row sprockets. The frequency of inspection and maintenance can vary depending on factors such as the operating conditions, load, and usage intensity. It is recommended to follow the manufacturer's guidelines for inspection intervals and maintenance tasks, which may include lubrication, cleaning, and checking for wear or damage.
8: Can triple-row sprockets be repaired if damaged?
A: In most cases, if a triple-row sprocket is significantly damaged or worn, it is recommended to replace it rather than attempting repairs. Repairing a sprocket may compromise its integrity and performance, leading to potential safety risks or further damage. It is best to consult the manufacturer or a professional technician for guidance on whether a sprocket can be repaired or if replacement is necessary.
